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Abstract
The purpose of this study is to develop an ink key presetting system which can analytically preset ink keys and ratchets and can thus greatly shorten the make-ready time. A steady-state inking system model, comprising the roller train, vibrator, overall system gain, and density-thickness relationship, was developed for this purpose. In the presetting process, the plate coverage is first estimated from a digital plate file or a plate scanner. Via the inking system model, ink key openings are further estimated. Finally, ink keys and ratchets are set automatically through an electronic interface. In addition to being a standalone tool, this presetting system will be used to provide the initial settings and ink consumption information for an on-going closed-loop color control project.